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SZ1200/1300/1500 Automated die-cutting and creasing machine(handbook-automatic variety)

• Specs:

 

Design	Unit	QMY1two00 (SZ1200)	QMY1300 (SZ1300)	QMY1500 (SZ1500)
Max. Paper Size	mm	1200*780	1300X960	1500X1100
Min. Paper Dimensions	mm	350*350	400X410	540X410
Max. Die-cutting Dimension	mm	1180*760	1280X940	1480X1080
Max. Speed	sh/h	-5500	-5500	-4500
Max. Wor ept Strain	T	three hundred	three hundred	three hundred
Cardboard sheet thickness	gsm	250-800	250-800	250-800
Corrugate sheet  Thickness	mm	one-7	one-7	1-7
Die-reducing Precision	mm	±0.5	±0.5	±0.5
Overall Energy	KW	23.5	23.five	27.5
Whole Excess weight	kg	14500	16000	19000
General Dimension	mm	7000*4230*2250	7500*4530*2245	8400*4795*2245

. Functions of the device:
Major Attributes:

• The Bobst variety reduce construction makes the slicing system movement like a scissor, it will comprehend a complete and easier cut.
• Major worm equipment employs alloy copper substance, right after the seasoned operator’s handbook scraping treatment method and rigorous common testing, it can ensures the driving elements ten a long time existence.
• The major chains adopt imported British Renold brand name, the differences of ten chains are significantly less than .2mm.
• The link between equipment box and driving shaft adopts sleeve and pin structure making certain a powerful relationship.
• Velocity:  

 
The device adopts frequency controller to attain stepless velocity acceleration which can attain to 5000 occasions for each hour. For the duration of actual manufacturing, it can usually run at 3600 to 4200 occasions for each hour in accordance to the high quality of the board. If the good quality of the paper is great, a great operator even can function the machine at highest velocity.

• Basic safety:

 
As it is proven in the photo of the equipment, the device adopts  automatic paper feeding approach which retains the operator away from the die-reducing element. The mounting and adjustment of the die plate is also carried out exterior of the die-reducing component with sensors and detectors at die-chopping portion to make sure that the equipment can not be started out when the die-reducing plate is at adjustment status.
 
Apart from the sensors at die-cutting element, there are sensor or method switches at window portion to make the entire machine at monitoring status to make sure its protection.
 

• Procedure convenience:

 
There is Man-machine interface put in in the control panel which will displays the protection position of the machine as properly as malfunctions to aid the operator. Camera is also installed in front of the operator for him/her to keep an eye on the operation standing at the delivery part.
 
 

• Major Structures and Important Substance Used

 

• Four Main Massive Elements:

They are: bottom station, shifting platform, higher platform and machine wall. The bottom station is produced of grey solid iron -HT two hundred the moving system is ductile iron – QT 42-10 and the machine wall is high quality A3 steel.

• Main Generate:

 

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a relocating established to make certain secure pressure out put of not much less than 300 tons.

 
The material for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.

• Die-slicing and Creasing Component:

 
The travel is transferred through crank rod to pendulum which will carry the transferring system to move up and down to attain die-minimize and creasing goal.
 
The pendulum is created of substantial top quality ductile iron. The pendulum axis is carried out by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 type automated die-slicing and creasing equipment. In comparison with automated die-cutting and creasing device which is employed for cardboard die-slicing, this variety of computerized die-cutting and creasing machine is largely utilised for corrugated board which needs less stress for die-reducing, in this situation quite some producers have created smaller width on the pendulum and more compact diameter on the pendulum shaft. We preserve broader pendulum and even bigger diameter on its shaft to make our device very last for a for a longer time daily life.
The die-slicing plate utilizes 7 mm 75 Crl plate which has more hardness and existence span than the manganese plate.  
 

• Board Conveying:

 

It adopts 3-cam intermittent positioning gadget to make sure the boarding conveying precise and secure.
 
The machine uses gripper bar variety with 12A prolonged joints chain which is less in fat and much less shock to the intermittent device under the precondition to ensure the energy of the chain. The manufacturer of the chain is Renold U.K with large precise and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge sort- light in excess weight and high in energy.

• Electrical Component

 

The electrical components are designed and assembled in accordance to the European CE normal and makes use of entire world extensive recognized brand name products.
 

• Installation of Die

The die mounting and dismounting adopts aspect withdrawing methods which time conserving and effortless for operation.
There are two methods for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is straightforward, handy and trustworthy.
 

• Specific People of Our Device:

 

• Clever And Special Front Lay Layout:

 

In comparison with the card board sheet, the corrugated board has much more strength. If the corrugated board abnormally reaches to the front lay, it will hurt the front lay and the gripper bar when the front lay reaches to its greatest situation.
 
Generally the producers will set up sensors on this component to quit the machine when the paper is fed abnormally to the entrance lay. Nevertheless, when the device is operating at the substantial speed, the inertia will deliver the machine to run for a even though to make the entrance lay to its highest level and then also injury the front lay and the gripper bar.
 
Our special design is that when the abnormal board feeding takes place and being detected, the front lay can by no means reaches to its maximum point which helps make free of charge from front lay and gripper bar damages simply because of irregular paper feeding.
 
As it is our unique style, so there is no photo to be proven here.
 

• Automobile-Guide Switching Method

The Feeding system for this variety of device can do auto and guide. When the sheet condition is very good, you can use car-perform. When the form of the sheet is not good, you can use handbook operate and do sheet feeding manually.  
 
 
 

When the sheet is not great in shape,, you can open the rear beam and lift up the feeder to do handbook feeding.  
 

• Configurations:

 

Title	Brand name and Origin	Remarks
Bearing	SKF Swiss	Key component
	IKO Japan or HangZhou, China	Not essential part
Chain	Renold U.K	Main Chain ( Discrepancy of considerably less than .2 mm for for every 10 chains of device chain size)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Photograph Electric Switch	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Primary Motor	Siemens	Joint Enterprise
PLC	Delta, ZheJiang
Man-equipment Interface	Delta
Pneumatic Areas	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and supply	CPG ZheJiang

 
 

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